Rigid-Flex PCB Assembly

DMAX – Rigid-Flex PCB Assembly Services

DMAX provides complete Rigid-Flex PCB assembly solutions for products requiring compact form factors, dynamic movement, and high reliability.
Rigid-Flex PCBs combine the structural stability of rigid boards with the flexibility of FPC, enabling 3D circuit designs that simplify wiring, reduce connectors, and improve durability under mechanical stress.

With over 25 years of PCB manufacturing and EMS expertise, DMAX delivers Rigid-Flex assemblies optimized for space-saving, vibration resistance, and complex system integration.

Advantages of Rigid-Flex PCB Technology

• Combines rigid and flexible layers in a single interconnected design

• Reduces interconnect failures by eliminating cables and connectors

• Enables 3D folding, wrapping, and embedded designs

• Improves signal integrity and electrical performance

• Lightweight and ideal for mobile, medical, and aerospace applications

DMAX Rigid-Flex PCB Assembly Capabilities

• Up to 10-layer rigid-flex stackups

• Adhesiveless polyimide and high-Tg FR4 materials

• Fine-pitch SMT with tight component placement on both rigid and flex zones

• Laser cutting, stiffener bonding, and coverlay application

• SMT/THT hybrid assembly with precision alignment

• Comprehensive testing including bend-cycle, AOI, X-ray, and electrical validation

Applications We Serve

DMAX's Rigid-Flex PCB assemblies are used in:

• Wearable health and medical monitoring devices

• Aerospace navigation and instrumentation systems

• Foldable or rotating display modules

• Industrial handheld terminals

• Compact automotive and EV modules

• Military-grade portable electronics

Why Choose DMAX for Rigid-Flex PCB Assembly

• One-Stop Fabrication + Assembly:
  DMAX offers full in-house support for Rigid-Flex PCB fabrication, component sourcing, SMT assembly, and final box build.

• Mechanical & Electrical Co-Design Support:
  Our engineers collaborate with you to optimize layout, bend zones, and stiffener placement to reduce risk and enhance reliability.

• Low to High Volume Flexibility:
  From prototype development to scalable mass production, DMAX accommodates flexible project scopes with fast lead times.

• Global EMS Experience:
  Trusted by clients across medical, aerospace, industrial, and consumer electronics sectors for Rigid-Flex manufacturing excellence.

DMAX – Trusted Experts in Rigid-Flex PCB Integration

When space, flexibility, and performance matter, DMAX's Rigid-Flex PCB assembly services provide the robust, compact, and efficient solution your product needs.
Let us turn your complex mechanical-electrical challenge into a streamlined, manufacturable solution.

Contact DMAX to get started with your Rigid-Flex PCB project today.